Aluminum Laser Cutting

Precision laser cutting services for lightweight, durable aluminum parts. Our lasers expertly cut aluminum sheet up to 1” thick, with tolerance up to +/- 0.005”. Fast turnaround.

 

Laser Cutting Aluminum Alloys

 

Our laser cutting service supports all aluminum alloys like 6061 and 7075 for high strength parts with tight tolerances. Get intricate, lightweight custom aluminum components cut fast.

 

Aluminum Laser Cutting Design Guidelines

Feature

Design Guidelines

Sheet Thickness

Lasers cut up to 1″ thick aluminum sheet

Minimum Part Size

Lasers can cut parts as small as 0.001″

Tolerances

Lasers hold tolerances of +/- 0.005″ or better

Corners

Excellent edge quality with sharp corners

Holes

Lasers can cut small precise holes and complex holes patterns

Finish

Raw laser cut or powder coated finishes available

Alloys

6061, 7075 and other alloys can be cut

Strength

Provides high strength-to-weight ratio parts

 

Compare Material Properties of Aluminum Laser Cutting

Property

5052 Aluminum

6061 Aluminum

6063 Aluminum

7075 Aluminum

Tensile Strength (MPa)

215 – 275

240 – 290

130 – 180

570 – 640

Yield Strength (MPa)

160 – 215

200 – 240

65 – 145

500 – 550

Elongation (%)

10 ~25

8 ~ 12

15 – 25

11 ~ 13

Hardness (Brinell)

47 – 68

95

68

150 – 160

Density (g/cm³)

2.68

2.7

2.69

2.81

Thermal Conductivity (W/m·K)

138

167

201

130

Machinability

Good

Excellent

Good

Fair to Poor

Corrosion Resistance

Good

Good

Good

Moderate to Good

 

Aluminum Laser Cutting Applications

Aluminum laser cutting enables complex, tight tolerance parts for aerospace, automotive, architecture, medical devices, and electronics needing lightweight, strong components with precision features.