Aluminum Sand Casting

Aluminum Sand Casting

Our aluminum sand casting delivers high-strength components with complex geometries, thin walls, and fine details. Ideal for prototypes or short-run production. Get a quote today.

 

Sand Casting Aluminum Types

Explore the versatility of sand casting aluminum grades at Fine Precision. From lightweight alloys to strong options, achieve precision and durability for diverse applications in various industries.

 

Aluminum Sand Casting Design Guidelines

Guideline

Description

Parting Line

Place parting line to facilitate mold separation.

Draft Angles

Include draft angles for easy part removal from the mold.

Fillets and Radii

Add fillets and radii to minimize stress concentration.

Wall Thickness

Maintain uniform wall thickness for even solidification.

Ribs and Bosses

Reinforce thin sections with ribs, add bosses for inserts.

Undercuts

Minimize undercuts to simplify mold creation and part removal.

Material Selection

Choose suitable material for mechanical properties and costs.

Surface Finish

Indicate desired surface finish for aesthetics and function.

Gates and Runners

Design proper gating and runner systems for efficient filling.

Cores and Cavities

Use cores for internal features, consider mold complexity.

Part Orientation

Optimize part orientation for minimum machining and defects.

Tolerances

Specify tolerances considering casting shrinkage.

 

Compare Material Properties of Aluminum Sand Casting

Property

Alloy 380

Alloy 383

Alloy 360

Alloy 413

Alloy 390

Tensile Strength (MPa)

324

303

221

275

290

Yield Strength (MPa)

193

186

159

138

165

Elongation (%)

3.5

3.5

3.5

3.5

3.5

Hardness (Brinell)

80

80

70

80

90

Density (g/cm³)

2.71

2.71

2.68

2.74

2.74

Thermal Conductivity (W/m·K)

96

96

96

96

96

Corrosion Resistance

Good

Good

Good

Good

Very Good

Machinability

Good

Good

Excellent

Fair

Good

Wear Resistance

Moderate

Moderate

Moderate

Good

Very Good

Castability

Excellent

Excellent

Excellent

Good

Excellent

Application

General

High Pressure

Electrical

Engine

Wear-Resistant