Aluminum Stamping

Precision aluminum stamping services to mass produce lightweight, durable aluminum parts for the aerospace, automotive, and defense industries.

 

Stamping Aluminum Types

Our high speed aluminum stamping capabilities support all alloys like 6061, 2024, 5052 for lightweight, high strength components suitable for aerospace, automotive and more.

 

Aluminum Stamping Design Guidelines

Feature

Design Guidelines

Sheet Thickness

Up to 0.125 in. thickness aluminum can be stamped

Minimum Size

Stamping can produce small features down to 0.5 mm

Tolerances

+/- 0.1 mm tolerance is achievable for high precision

Hole Shapes

Round, square, oval and louvred holes are possible

Surface Finishes

Mill finish or coated like anodize and powder coat

Alloys

6000 and 5000 series alloys are commonly stamped

Strength

Provides lightweight strength compared to steel

 

Compare Material Properties of Aluminum Stamping

Property

5052 Aluminum

6061 Aluminum

6063 Aluminum

7075 Aluminum

Tensile Strength (MPa)

215 – 275

240 – 290

130 – 180

570 – 640

Yield Strength (MPa)

160 – 215

200 – 240

65 – 145

500 – 550

Elongation (%)

10 ~25

8 ~ 12

15 – 25

11 ~ 13

Hardness (Brinell)

47 – 68

95

68

150 – 160

Density (g/cm³)

2.68

2.7

2.69

2.81

Thermal Conductivity (W/m·K)

138

167

201

130

Machinability

Good

Excellent

Good

Fair to Poor

Corrosion Resistance

Good

Good

Good

Moderate to Good

 

Aluminum Stamping Applications

Aluminum stamping provides lightweight, high strength precision metal parts suitable for automotive, aerospace, defense, and electronics industries needing thinner and more complex geometries with tight tolerances. Ideal for high volume brackets, housings, frames, covers and components where low weight and durability are critical.