TZ1300-25 1-side 1-coating Line
Coating line functions:
This is an economic sort of coating line relate to slim ACP top/bottom coil coating. Product thickness 0.02 mm ~ 0.1 mm appropriates for dividing panels This coating line is an enhance for those coating factories which intend to enhance product variety. It also matches factories in restricted measurement.Application: For coating top coil and bottom coil of ACP( Aluminium Composite Panel), specially for coating slim gauge aluminium coil making use of for dividing panels.
Advantage: Economical and also easy to use, tiny dimension workshop needed
1. Main parameters of coatingline
Material parameter
Thickness:
0.02～0.1mm
Width:
1240mm
Outer diameter OD(max):
Φ1100mm
Inner diameter:
Φ150mm, Φ405mm
Bobbin material:
Steel or paper
Inverval-layers deviation tolerance:
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers)
Coil over-all deviation tolerance:
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers)
Coating thickness:
Dry film thickness: 8~15 um
Product Weight:
Max 3000kg（Excluding bobbin）
CCL Processing Speed: 25 m/min (Speed benchmark: thickness 0.1mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 1 side 1 coating & baking
Properties and features:
Roller width:
1500mm
Coils feeding centering adjustment :
±75mm
Threading speed:
5～10m/min（Adjustable）
Line maximum speed:
25m/min
Line speed accuracy:
Steady Speed, ±0.1%;Acceleration, ±0.4%
Uncoiling tension range:
80～150kgf
Processing tension range:
80～150kgf
Coiling tension range:
80～200kgf
Tension accuracy:
Steady Speed, ±1.0%; Acceleration, ±2.0%
Line space dimensions:
55000mm×7500mm×6000mm
Heating Energy Source:
LNG, LPG
2. Basic Production Process
Coil loading → Uncoil machine → Pretreatment (Including Degreasing, Water washing) → Chromizing → Drying → Re-direction → Topside roller-coating → Curing oven → Cooling → Tension machine → Recoiler → Coil discharging
3. Main devices list
Name
Quantity
Coil loading device
1
Sewing table
1
Pretreatment line
1
Drying device
1
Coater
1
Curing Oven
1
Heating system
3
Air cooling devices
1
3-rollers cooling device
1
Tension device
1
Recoil machine
1
Electrical system
1
*Optional configuration: waste gas treatment and energy recycle system.
4. Water and power consumption of coating line
Total power consumption:
50KW
Compressed air:
Min5.5bar，1Nm3/min，actual consumption 0.5Nm3/min
Water:
Deionized water, supply quantity is about 4T/h
Heating fuel:
LPG or LNG
LPG consumption:
0.2 CBM/min
LNG consumption:
0.5 CBM/min
5. The coating line design and manufacture leads 90 days, installation and testing leads 60 days.6.Trade terms: FOB, CIF are available7.Payment terms: T/T, D/P, LC are acceptable8. Packing style: Wooden pallet9. Transportation: by sea
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